Losses

  • Heat is generally bad for efficiency and system performance

Electric motors

  • Heat affects
    • R (increases)
    • Flux (decreases)
    • Torque (decreases)
    • Stored heat (increases)
  • High internal heat melts insulation causing short circuit

Motor selection

Datasheet

  • Maxon motors
  • Continuous = rated
  • Same power but different models
    • Different voltage and current
    • Different efficiency
  • Nominal voltage β†’ Nominal power
  • No load speed β†’ speed at internal load / no external load current
  • Nominal speed β†’ speed at rated, continuous, nominal torque / rated power
  • Servo motor β†’ feedback maintains constant speed at variable torque (in the operating region) | increasing voltage gives more power to the motor to maintain speed
  • Max continuous torque β†’ torque at which the motor can theoretically work for ever (only other factors like lifetime ) /
  • Operation conditions affects performance and reduce lifetime: cool β†’ torque πŸ‘† | hot β†’ torque πŸ‘‡
  • Allow for motor cooling (housing)
  • Current protection and temperature protection β†’ present in motor controller for preventing damage for expensive motor and components (they detect current and time to estimate heat or measure heat directly)
  • Expensive drives = protection
  • RMS torque should be equal to max continuous torque (don’t overestimate) / there is an allowance
  • Max efficiency at nominal operating point
  • High thermal time constant is good
  • High load = isolate motor shaft from load shaft
  • Continuous operation vs. short term operation (thermal time constant)